Honeywell dr4200 chart recorder manual

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This Chart Hub Replacement Kit contains the following parts:. Follow the procedure in Table 1 to replace the existing chart hub. Open the chart door and swing the chart plate out. Remove chart hub front of chart plate and chart motor rear. In automatic the control function works to maintain the process variable at the setpoint entered locally by the operator. This value is used as the output at power up and in case of input failure during automatic operation.

When the unit goes to failsafe, the control function goes to manual mode. In manual mode the operator enters the output locally. If the recorder has gone to failsafe operation, the operator will be able to change the output value from the failsafe value specified during configuration.

The recorder is available with timer and totalizer options. The timer can be started locally, remotely, or by an alarm.

The unit can be configured to display elapsed time or time remaining. At the end of the timeout period Relay 2 is energized, and remains energized until the timer is reset. The totalizer can be reset locally or remotely; its displayed value can be scaled. The recorder is available with a Setpoint Program option. This feature allows configuration of up to four setpoint programs using a total of twenty-four ramp and soak segments.

A setpoint and time is configured for each segment. The program can be set up to include guaranteed soak segments. In addition to process variables, the display can show output, setpoint, and deviation real time values if the recorder is equipped with optional outputs.

The upper display uses four characters to display the input value. The lower display shows other parameters using a twoor three-character label and fouror threedigit values. In addition, status and error messages flash on the lower display when necessary. The six keys are used to select the real time value to be displayed, and to select set up parameters and their values during configuration.

The display and keypad are behind the door, protecting them from dirt. For more information about the operator interface on models having a display and keypad, see Subsection 4. The models without a display are configured with two switchbanks: one for configuration, the other for input definition.

Configuration is a simple matter of consulting a table in this manual; selecting the appropriate combination of range, chart speed, engineering unit, and input type; then setting the switches as shown in the table. The display and keypad are used to configure models with these options.

When the unit is in configuration mode, set up parameters are displayed, and grouped by function. Designate site-specific values by selecting them from a list of choices, or entering them as numeric values.

The operator can be locked out from making configuration changes. The models with display also use a switchbank to define the type of input to be expected by the hardware. Input parameters used by the software are configured using the display and keypad. All DR recorders run self-diagnostics at power up and in the background during normal operation.

Problems are reported by error messages on the display when present. An LED in the models without a display lights if the unit fails a self-diagnostic. All DR recorders are housed in a rugged molded case which can be panel-, pipeor surface-mounted.

An acrylic-windowed, gasketed door protects internal components from harsh environments while allowing easy access to the chart. The model number breakdown is presented in the tables that follow. Note that not all options are available with all recorders. A star in the Availability column means unrestricted availability of the feature for that model.

A letter in the Availability column denotes restricted availability. The meaning of each letter is provided at the bottom of this page. The basic model number consists of a key number. Appended to this key number are characters that identify the features in various categories.

The meaning of the characters in each category is presented in a table identified below. If ON-OFF or time-proportioned simplex control is used, only one discrete output is available for an alarm. Time-proportioned duplex control requires the use of both outputs and therefore no relay outputs are available for alarms on that pen channel. NOTE 2: Customer must supply the input actuation and range information for each input in the Free Form section of the order to have the unit supplied with a Certificate of Calibration.

You must specify the type of alarm outputs required i. Pen 1 is the default when communications is specified on these models. This manual contains instructions for installation, set up, startup, operation, troubleshooting, and repair of all recorder models listed in Subsection 1.

The models fall into two broad categories:. Some sections in the manual apply to all models, while others contain information specific to one of these two categories. To see which sections apply to your recorder, see Figure Installation of the DR recorder consists of mounting and wiring the recorder according to the instructions given in this section. Read the pre-installation information below, check the model number interpretation in Section 1, and become familiar with your model selections, then proceed with installation.

If the recorder has not been removed from its shipping carton, inspect the carton for damage and remove the recorder. Inspect the unit for any obvious shipping damage and report any damage due to transit to the carrier. We recommend that you review and adhere to the operating limits listed in Table when you install your recorder. Without Display: Analog with time constant of 3 seconds and digital with time. With Display: Analog with time constant of 3 seconds and digital adjustable 0.

Door: Standard—Gray; Optional—Carribean blue or black. Resistive Load: 5 A Vac or 2. Opto-isolated from all other circuits except current output, but not from each other. Baud Rate: 19, maximum, configurable for models with display;. Link Characteristics: Two-wire, multidrop. On contact closure the recorder will respond according to how each digital input is. The recorder can be mounted flush in a panel or on the surface of a panel or wall using the mounting kit supplied with the recorder.

Adequate access space must be available at the back of the panel for installation and servicing. A kit for mounting the unit on a pipe is available see Section 9 Parts List. The overall dimensions and panel cutout requirements for mounting the recorder are shown in Figure This section provides instructions for mounting the recorder using one of the following methods:.

Choose the method that meets your mounting requirements. Use the associated dimension drawings for reference. Refer to Figure for plug locations. To see recommended use of conduits for various types of wiring, refer to Figure and Figure Refer to Figure and follow the procedure in Table to make a new cutout in a panel and mount your recorder in the cutout.

Cutout dimensions should be See Figure Support the recorder as shown in Steps 3 and 4. Leave the screws slightly loose so you can adjust the brackets. Install four screws on each of the three mounting brackets so the ends of the screw.

NOTE: The notch on each bracket should be facing upward towards the top of the unit. Place a screwdriver blade on the notch of each bracket and firmly tap so that each bracket. NOTE: Keep brackets parallel to case. Alternate screws at opposite. Do the same to both. When completed all twelve screws should have a minimum of 10 lb-in of torque applied. NOTE: Mounting brackets and attaching hardware are included in kit ; panel gasket supplied in kit Refer to Figure and follow the procedure in Table to mount your recorder on a 2-inch pipe.

Refer to Figure for location. Secure with lockwashers and hex nuts provided. Refer to Figure and follow the procedure in Table to mount your recorder on a surface panel or wall.

Three 3 screws must be supplied by the user for attaching the mounting hardware brackets and support hook to panel or wall.

Leave the screws slightly loose so as to permit some adjustments of the. On the panel, mark the locations for the three holes, as shown by the hole pattern in Figure. Using a drill of appropriate size for user-supplied screws, drill a hole in the front of the panel.

Insert the screws for the support hook into the panel, allowing the screw head to protrude. Hang the recorder support hook on the screw. Make sure that the locations for the other two.

If not, make sure that the recorder is aligned vertically,. Hang the recorder on the screw by the support hook and insert the other two user-supplied. Tighten the two hex screws that attach the.

Grounding of this recorder shall be in accordance with national and local electrical codes. To minimize electrical noise and transients that may adversely affect the recorder, connection of the recorder terminal located in the rear of the case to a local earth ground using a No. Electrical noise is composed of unabated electrical signals which produce undesirable effects in measurement and control circuits.

Digital equipment is especially sensitive to the effects of electrical noise. Your recorder has built-in circuits to reduce the effect of electrical noise from various sources.

If there is a need to further reduce these effects:. Appropriate suppression devices are commercially available. Shielded cables with a drain wire are required for all input and output cables. All instrument shielded cable drain wires must be connected to a low impedance earth ground at the entry fitting.

The shielded cable shield shall not extend into the instrument closure. The case is equipped with numerous knock-outs plugs for wiring conduits see Figure To see recommended use of these points of entry for various types of wiring, refer to Figure and Figure Digital Input Board P3D.

A separate braided copper shield shall be used to connect on rear of case to chassis ground. Table shows which wire functions may usually be bundled together. Do not bundle together wires from different categories.

To determine the appropriate diagrams for wiring your recorder, refer to the model number interpretation in Section 1 - Overview. The model number of the recorder can be found on the chart plate. Using the information contained in the model number, select the appropriate wiring diagrams from the figures listed in Table and wire the recorder accordingly.

This section describes procedures for wiring power, analog inputs, optional digital inputs, and the optional communication link. Recorder models are available for use with to Vac or 20 Vdc to 27 Vdc power. See Model Number in Section 1 Overview.

Be sure that the line voltage is OFF before connecting the power wires to the recorder. Failure to observe this precaution can result in serious personal injury or death. The switch or circuit-breaker shall be located in close proximity to the recorder, within easy reach of the operator. The switch or circuit-breaker shall be marked as the disconnecting device for the recorder. Loosen the captive screw in the chart plate and swing the plate out.

Note that the power connection between the boards on two-pen models is made at the factory. In all models, you only have to connect power to a single terminal block. Do not bundle any low level signal wires with the power wires. Refer to Table for permissible wire bundling. Refer to Appendix A for additional information concerning noise interference prevention.

Input line voltage may be present on the instrument ground plane if earth ground is not attached. Supply connections must be made at TB6, if installed. The input for pen channel 1 is wired to TB2 on the printed circuit assembly PCA on the right when facing recorder.

Make sure you have configured the recorder to accept the desired input type. Refer to Figure while following the procedure in Table to install analog input wiring. DO NOT bundle them with the power wires. See Figure for specific input actuation wiring. If the recorder hardware supports optional digital inputs, the inputs are wired to the terminal block on the digital input board mounted on stand-offs on the printed circuit assembly for the pen channel. Refer to Figure while following the procedure in Table to install digital input wiring.

Tighten the screws to secure the wires. Switch 1. If the recorder hardware supports optional Modbus RTU communication, the communication link is wired to the terminal block on the communication board in the upper left corner of the case.

Network address, baud rate, and transmitter delay are configurable for models with a display see. For models without a display the address of pen 1 is fixed at , baud rate is fixed at , and there is no transmitter delay. Only one pen channel with the fixed address of can be on the network. Pen channel 2, if present in the recorder, cannot communicate. Display is required to configure a unique address for the second pen to communicate.

Refer to Figure while following the procedure in Table to install communication wiring. Adequate access space must be available at the back of the panel for installation and servicing. A kit for mounting the unit on a pipe is available see Section 9 Parts List.

The overall dimensions and panel cutout requirements for mounting the recorder are shown in Figure This section provides instructions for mounting the recorder using one of the following methods:. Choose the method that meets your mounting requirements. Use the associated dimension drawings for reference. Refer to Figure for plug locations.

To see recommended use of conduits for various types of wiring, refer to Figure and Figure Refer to Figure and follow the procedure in Table to make a new cutout in a panel and mount your recorder in the cutout. Cutout dimensions should be See Figure Support the recorder as shown in Steps 3 and 4. Leave the screws slightly loose so you can adjust the brackets. Install four screws on each of the three mounting brackets so the ends of the screw.

NOTE: The notch on each bracket should be facing upward towards the top of the unit. Place a screwdriver blade on the notch of each bracket and firmly tap so that each bracket. NOTE: Keep brackets parallel to case. Alternate screws at opposite. Do the same to both. When completed all twelve screws should have a minimum of 10 lb-in of torque applied. NOTE: Mounting brackets and attaching hardware are included in kit ; panel gasket supplied in kit Refer to Figure and follow the procedure in Table to mount your recorder on a 2-inch pipe.

Refer to Figure for location. Secure with lockwashers and hex nuts provided. Refer to Figure and follow the procedure in Table to mount your recorder on a surface panel or wall.

Three 3 screws must be supplied by the user for attaching the mounting hardware brackets and support hook to panel or wall. Leave the screws slightly loose so as to permit some adjustments of the. On the panel, mark the locations for the three holes, as shown by the hole pattern in Figure.

Using a drill of appropriate size for user-supplied screws, drill a hole in the front of the panel. Insert the screws for the support hook into the panel, allowing the screw head to protrude. Hang the recorder support hook on the screw.

Make sure that the locations for the other two. If not, make sure that the recorder is aligned vertically,. Hang the recorder on the screw by the support hook and insert the other two user-supplied. Tighten the two hex screws that attach the. Grounding of this recorder shall be in accordance with national and local electrical codes.

To minimize electrical noise and transients that may adversely affect the recorder, connection of the recorder terminal located in the rear of the case to a local earth ground using a No. Electrical noise is composed of unabated electrical signals which produce undesirable effects in measurement and control circuits.

Digital equipment is especially sensitive to the effects of electrical noise. Your recorder has built-in circuits to reduce the effect of electrical noise from various sources. If there is a need to further reduce these effects:. Appropriate suppression devices are commercially available.

Shielded cables with a drain wire are required for all input and output cables. All instrument shielded cable drain wires must be connected to a low impedance earth ground at the entry fitting. The shielded cable shield shall not extend into the instrument closure. The case is equipped with numerous knock-outs plugs for wiring conduits see Figure To see recommended use of these points of entry for various types of wiring, refer to Figure and Figure Digital Input Board P3D. A separate braided copper shield shall be used to connect on rear of case to chassis ground.

Table shows which wire functions may usually be bundled together. Do not bundle together wires from different categories. To determine the appropriate diagrams for wiring your recorder, refer to the model number interpretation in Section 1 - Overview. The model number of the recorder can be found on the chart plate.

Using the information contained in the model number, select the appropriate wiring diagrams from the figures listed in Table and wire the recorder accordingly. This section describes procedures for wiring power, analog inputs, optional digital inputs, and the optional communication link.

Recorder models are available for use with to Vac or 20 Vdc to 27 Vdc power. See Model Number in Section 1 Overview. Be sure that the line voltage is OFF before connecting the power wires to the recorder. Failure to observe this precaution can result in serious personal injury or death.

The switch or circuit-breaker shall be located in close proximity to the recorder, within easy reach of the operator. The switch or circuit-breaker shall be marked as the disconnecting device for the recorder.

Loosen the captive screw in the chart plate and swing the plate out. Note that the power connection between the boards on two-pen models is made at the factory. In all models, you only have to connect power to a single terminal block. Do not bundle any low level signal wires with the power wires. Refer to Table for permissible wire bundling. Refer to Appendix A for additional information concerning noise interference prevention.

Input line voltage may be present on the instrument ground plane if earth ground is not attached. Supply connections must be made at TB6, if installed. The input for pen channel 1 is wired to TB2 on the printed circuit assembly PCA on the right when facing recorder.

Make sure you have configured the recorder to accept the desired input type. Refer to Figure while following the procedure in Table to install analog input wiring.

DO NOT bundle them with the power wires. See Figure for specific input actuation wiring. If the recorder hardware supports optional digital inputs, the inputs are wired to the terminal block on the digital input board mounted on stand-offs on the printed circuit assembly for the pen channel. Refer to Figure while following the procedure in Table to install digital input wiring.

Tighten the screws to secure the wires. Switch 1. If the recorder hardware supports optional Modbus RTU communication, the communication link is wired to the terminal block on the communication board in the upper left corner of the case.

Network address, baud rate, and transmitter delay are configurable for models with a display see. For models without a display the address of pen 1 is fixed at , baud rate is fixed at , and there is no transmitter delay. Only one pen channel with the fixed address of can be on the network.

Pen channel 2, if present in the recorder, cannot communicate. Display is required to configure a unique address for the second pen to communicate. Refer to Figure while following the procedure in Table to install communication wiring. NOTE: The shield of the communication cable is connected to ground at the recorder end, and should not extend into the recorder enclosure. To other communications instruments Maximum The recorder is available with several options and multiple output algorithms.

Output terminal use depends on which output algorithm and options are used. The wiring diagrams in this section show how to wire the terminals. To see which terminals are used for what output function, refer to Table This table applies to all control types.

Each pen channel is configured separately, and each can use a different output algorithm. Each pen channel in the recorder models having display and keypad can be equipped with two optional discrete outputs. These outputs can be used for control or alarming, depending on the configuration as described in Section 4 — Configuration, Startup, and Operation of Recorder with Display. The DR is available as a limit controller.

When the recorder detects that the input has exceeded the limit or fallen below the limit, depending on configuration , the controller goes to the limit state: Relay 1 is de-energized. The insulation of wires connected to the relay output terminals shall be rated for the highest voltage involved.

Refer to Figure for wiring electromechanical and solid state relays. Refer to Figure for wiring open collector outputs. Refer to Table to see the output function of each terminal with the available output algorithms and options. DO NOT bundle them with input wires. Welcome to ManualMachine. We have sent a verification link to to complete your registration. Log In Sign Up. Forgot password? Enter your email address and check your inbox. Please check your email for further instructions.

Enter a new password. Copyright, Notices, and Trademark Printed in U. Modbus is a trademark of Modicon, Inc. Other brands or product names are trademarks of their respective owners.

Symbol Definitions The following table lists those symbols used in this document to denote certain conditions. Observe precautions for handling electrostatic sensitive devices Protective Earth PE terminal. Table Procedure for Resetting Totalizer Overview 1. Analog inputs The input for each pen channel can be one of any standard electrical signal: milliamp, millivolt, voltage, RTD, or thermocouple. Digital inputs Two digital inputs for each pen channel are available as an option. Communications The Modbus communication option permits configuration of the unit and monitoring of process variables over a standard multi-drop serial communications link.

Relay outputs for control and alarms The models with display and keypad are available with output relays, two for each pen channel.

Failsafe operation The control function can operate in automatic or manual mode. Timer and totalizer options The recorder is available with timer and totalizer options. Display and keypad In addition to process variables, the display can show output, setpoint, and deviation real time values if the recorder is equipped with optional outputs.

Overview The six keys are used to select the real time value to be displayed, and to select set up parameters and their values during configuration. A supplementary external keypad is also available. Configuration The models without a display are configured with two switchbanks: one for configuration, the other for input definition.

Self-diagnostics All DR recorders run self-diagnostics at power up and in the background during normal operation. Construction All DR recorders are housed in a rugged molded case which can be panel-, pipeor surface-mounted. The Notes referred to in the tables are also at the end of this subsection. Model number format The basic model number consists of a key number. Installation 2. The following is a list of topics in this section.

Topic See Page 2. DR Circular Chart Recorder Operating limits We recommend that you review and adhere to the operating limits listed in Table when you install your recorder. Installation Condition Specifications Input Filter Without Display: Analog with time constant of 3 seconds and digital with time constant of 1 second.

With Display: Analog with time constant of 3 seconds and digital adjustable 0 seconds to seconds. Chart mm [ IEC Resolution: 11 bits for 4 mA to 21 mA Accuracy: 0. Internally socketed. Output Resistive Load: 5 A Vac or 2. Resistive Load: 1. Socketed jumper assembly replaces relay. Opening contact causes return to previous state. Overall dimensions The overall dimensions and panel cutout requirements for mounting the recorder are shown in Figure NOTE: Screw heads to be flange side of brackets.

Do not tighten the hex bolts at this time. Do not tighten the bolt at this time. Alternate screws at opposite ends until all four screws have a minimum of 10 lb-in of torque applied. Do the same to both the left side and top brackets.